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Small wastewater treatment plant AQUA-SIMPLEXpioneer "L"

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Features

The universally applicable system

Technology of AQUA-SIMPLEXpionier „L“

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier - Kleinkläranlage AQUA-SIMPLEXpionier „L“
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Kompressor - Kleinkläranlage AQUA-SIMPLEXpionier „L“

H-module for disinfection

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Entkeimung H Modul UV Trennwand 575x1024 - Kleinkläranlage AQUA-SIMPLEXpionier „L“
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Steuerung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

P module for phosphate elimination
C-module for load fluctuations

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Dosierung Kohlenstoff C 361x1024 - Kleinkläranlage AQUA-SIMPLEXpionier „L“
More Info
Kordes Kleinklaeranlage Abwasser SBR Broschuere Aqua Simplex Pionier 729x1024 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

The small sewage treatment plant AQUA-SIMPLEXpionier "L" is ideal for single and multi-family houses, as well as for the use in facilities with load fluctuations and increased demand on the treatment performance. The basic plant can be extended here with the respective modules.

Overload storage for absorbing peak loads

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Ueberlast Unterlast Ueberlastspeicher 3 1024x403 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Functions

Treatment in 8-hour cycles, 3 times a day

The cycles in which the individual phases run are 8 hours, so that 3 cycles take place per day.
The excess sludge produced in the SBR reactor is pumped to the pretreatment chamber and discharged at regular intervals or as required. Due to the lifting effect, the sludge pump simultaneously serves as a feeding pump for the SBR reactor.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 1 Beschickung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

1. filling - Inflow
The wastewater is conveyed from the pre-treatment into the SBR reactor.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 2 Belueftung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

2. Aeration
The wastewater is enriched with oxygen from the air by means of a diffuser and circulated. The microorganisms that form as a result, are used to treat the wastewater as activated sludge.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 3 Sedimentation - Kleinkläranlage AQUA-SIMPLEXpionier „L“

3. Sedimentation
In the sedimentation (settling) phase, the aeration is switched off. The sludge in the plant settles to the bottom. A clear water zone is created in the upper area. This is where the treated wastewater is now located.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 4 Klarwasserabzug - Kleinkläranlage AQUA-SIMPLEXpionier „L“

4. Clear wastewater discharge - outlet
The treated wastewater is now pumped out of the clear water zone. The new cycle can begin.

Treatment performance

The right technology for each application and the right container is important, no matter whether new construction or retrofitting.
The Kordes delivery program offers an extensive product range. All AQUA-SIMPLEX wastewater treatment systems are modularly expandable. This means that the technology can be adapted to the respective conditions at any time.

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Air Reinigungsleistung Ablaufklasse C - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Minimum requirement with removal of carbon (BOD5, COD).

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Air Reinigungsleistung Ablaufklasse D - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Here, nitrogen is biologically degraded by nitrification and denitrification.

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Reinigungsleistung Ablaufklasse P - Kleinkläranlage AQUA-SIMPLEXpionier „L“

The phosphate is precipitated from the wastewater and thus mechanically separated.

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Reinigungsleistung Ablaufklasse H - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Hygienization is achieved by irradiating the wastewater using UV technology.

Advantages

  • The universal solution for retrofit and new construction
  • Completely ready to plug in
  • A compressor brings the necessary volume of oxygen into the SBR reactor
  • Sludge discharge lock on the clear wastewater pump
  • Sediment-free Sampling container
  • Individual suspension of the units for easy installation and quick replacement of spare parts
  • Adaptable to any size due to height adjustment of the pumps
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Technical details

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Steuerung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Control unit

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Air Detail Display - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Display

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Technik - Kleinkläranlage AQUA-SIMPLEXpionier „L“

SBR technology

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Haltebuegel - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Retaining bracket

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Rueckstausicherung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Backflow protection (opt.)

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Steckerfertigkeit - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Ready to plug in

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Kompressor - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Compressor (4 - 28 Pe)

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Verdichter - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Compressor (32 - 50 Pe)

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Probenahmebehaelter - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Sampling container

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Schwimmerschalter - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Float switch

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Schlammabtriesbssperre - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Sludge discharge lock

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Air Detail Probenehmer - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Sampler (optional)

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Hoehenverstellung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Height adjustment

The small WWTP for variable use from a single-family house to a small residential area

New system

Supplied in concrete (ring or compact construction) or plastic tank

Retrofit

By customizable treatment technology through telescopic pumps, so that a structural volume change of the tank is no longer necessary!

Treatment process

see how it works above

Pump-Air-Technology

The SBR reactor contains the treatment technology attached to the partition wall. Consisting of feeder and clear water pump. The aeration takes place via compressed air operation. Due to the individual suspension combined with the plug-in ready design, assembly, repair and maintenance can be carried out quickly and at low cost!

Load fluctuations

With AQUA-SIMPLEXpionier „L“ the daily load fluctuations can be effectively absorbed. If a permanent underload occurs, the treatment plant can be adjusted to the appropriate number of inhabitants due to the mechanical height adjustability. Thus, the system works flexibly in different load situations.

Water level measurement

The water level is measured by a floating device. This regulates the wastewater treatment plant for normal, economy and vacation mode.

Dynamic aeration

The dynamic aeration takes place as required. Here, energy savings of up to 30% can be achieved compared to conventional SBR treatment plants.

Energy demand

Demand for 4 Pe: 221 kWh/year
Demand for 8 Pe: 344 kWh/year
Demand for 12 Pe: 430 kWh/year
Demand for 16 Pe: 475 kWh/year
The consumption corresponds to the parameter setting of the operating manual.

Expandability of the treatment plant

UV- disinfection with H-module
- Phosphate elimination with P-module
- Carbon dosing with C-module
- Remote data transmission for error messages via SMS
- Backflow protection prevents flooding of the wastewater treatment plant
- Overload storage to compensate for peak loads

Completely ready to plug in

The control and the individual units are connected with plugs. This makes it possible to replace spare parts quickly and inexpensively without a service technician.

Long-term observation

The wastewater aerator has an operating life of approx. 12,000 hours.
Demand for 4 Pe: 614 kWh/year
Bedarf bei 8 E: 986 Kwh/Jahr‘
Demand for 12 Pe: 1.232 kWh/year
Demand for 16 Pe: 1.343 kWh/year

Control unit

In addition to the process control of the wastewater treatment plant, operating hours and error messages are also stored. All operating data are clearly displayed via the full text display. The plug-in control unit also includes a serial interface (RS232) for PC connection. The standard cable length is 15 m. Optionally 25 m or 35 m.

Maintenance

2 times a year

Model variants

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Trennwand Tellerbeluefter 2 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

4-16 Pe
Single tank -
partition suspension

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Trennwand Tellerbeluefter 4 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

4-16 Pe
Two-tank partition suspension

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Kette Tellerbeluefter 4 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

4-16 Pe
Two-tank chain suspension

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Trennwand Rohrbeluefter 6 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

20-28 Pe
Two-tank partition suspension

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Kette Rohrbeluefter 6 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

20-28 Pe
Two-tank chain suspension

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Trennwand Rohrbeluefter 12 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

32-50 Pe
Two-tank partition suspension

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Technik Kette Rohrbeluefter 12 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

32-50 Pe
Two-tank chain suspension

Disinfection

H-module - Treatment phase for disinfection

  • UV lamp technology
  • Special stainless steel box
  • Completely ready to plug in
  • High operational reliability
  • Low maintenance
  • The H-module is used as additional treatment stage in the process
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Entkeimung H Modul UV Anschluss - Kleinkläranlage AQUA-SIMPLEXpionier „L“
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Entkeimung H Modul UV Trennwand 575x1024 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

The highest demand on the treatment performance for wastewater

Why disinfection?

There are water protected areas in Germany and bodies of water into which even the treated wastewater from well-functioning small wastewater treatment plants may not be discharged. With our H-module we achieve the highest level of wastewater treatment and ensure that only sterilized water is discharged. In a quality that complies with bathing water regulations.

How does the H-module work?

The clear water pump conveys the water through the UV module in cycles. In this module, the wavelength of UV light required for disinfection is generated by a special design of the UV lamp. The quartz glass material ensures that only UV light of the effective wavelength for disinfection is applied to the water. Our specially designed power supply leads to an optimal and smooth operation of the UV lamp. The H-module operates with this UV emitter technology in a specially designed stainless steel box. This ensures that the UV energy is used optimally and can therefore act very effectively while the water flows evenly through the UV reactor. It follows that all harmful microorganisms present in the water receive the same necessary dose of UV energy to stop them causing disease.

How does water disinfection with UV light work?

UV light is a natural component of our sunlight. The wavelengths of UV light with their high energy have the unique ability to kill microorganisms (bacteria, viruses, germs, etc.) in the water. Reproduction of these organisms, which can cause infections and diseases, is stopped by the use of UV light.

Energy demand

Demand for 30 Pe: + 75 kWh/year
Demand for 40 Pe: + 90 kWh/year
Demand for 50 Pe: +110 kWh/year

Long-term observation

The UV lamp has a lifetime of about 3,000 operations (approx. 5 years). The replacement must be carried out by an authorized specialist company.The time of the necessary replacement is displayed in the control unit 150 days in advance.This means that the replacement can be carried out during regular maintenance by a specialist company authorized by Kordes KLD (maintenance partner). The installation can be carried out by our factory customer service. Please place your order immediately after notification of the control unit.

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail UV Steuerung - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Control unit

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Air Detail Display - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Display

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Steckerfertigkeit - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Ready to plug in

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Detail Schaltgeraet - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Switching unit

P-precipitation

P-Module as treatment phase to P-precipitation

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Dosierung Phosphor P Faellung 360x1024 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Completely ready to plug in

High operational reliability

The P-module is added as an additional following treatment phase

Why phosphate elimination?

In Germany, there are water protected areas and bodies of water into which even the treated wastewater from optimally functioning small wastewater treatment plants may not be discharged. Too high concentration of phosphorus in the effluent of a small wastewater treatment plant can contribute to a lack of oxygen in the water bodies to be discharged or to an increase of the phosphate content in the groundwater. In order to reduce or retain the phosphorus occurring in a small wastewater treatment plant, the AQUA-SIMPLEX P module precipitates the phosphate with the aid of iron-lll-chloride.

How does P-module work?

A dosing pump feeds the precipitant into the SBR reactor during the aeration phase. The precipitant binds the phosphate in the activated sludge of the SBR reactor. Through regular excess sludge removal, the activated sludge is pumped into the pretreatment together with the phosphate. Here, the bound phosphate is sedimented into the primary sludge and discharged by regular sludge removal.

C-dosing

C module for the C dosage as a nutrient balance during longer breaks

Completely ready to plug in

High operational reliability

The C-module doses nutrients into the SBR reactor

Why carbon dosing?

Carbon dosing offers an ideal way to bridge long-lasting interruptions in operation (e.g. holidays, seasonal breaks, etc.). Here is an example: Campsites are usually closed for a period of 4-6 months during the winter months. For the biology in the wastewater treatment plant, this means that no nutrients are available for the entire period due to the wastewater inflow. In a standard wastewater treatment plant, the biology would simply die off. This is where carbon dosing comes in. As soon as the wastewater inflow dries up, nutrients are dosed into the biology with the carbon. Thus, the activated sludge structure is safely maintained during winter months. A wastewater treatment plant equipped in this way will then continue to operate without problems in the spring. We offer carbon dosing in the smallest size for cottages (4 Pe) and the maximum size for campsites (50 Pe).

How does the C-module work?

The dosing of an external carbon source is carried out by means of an adjustable dosing pump in connection with a time switch. The entire technology required for this can be placed in an open-air column. Carbon dosing only takes place during the so-called economy mode. If the plant is in economy mode for an uninterrupted period of 10 days, dosing begins: a certain amount of carbon is pumped into the SBR reactor at the same time as each feeding. The pumping quantity and duration depends on the respective plant size and is preset at the factory.

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Dosierung Kohlenstoff C 361x1024 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Overload buffer

The treatment system for extreme load peaks within one to three days

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Ueberlast Unterlast Ueberlastspeicher 1 1024x403 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Situation: Normal load (wastewater treatment plant for 10 inhabitants)

  • The overload storage is not used
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Ueberlast Unterlast Ueberlastspeicher 2 1024x403 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Situation: Maximum load (wastewater treatment plant for 10 inhabitants)

  • The overload storage tank fills up
Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Ueberlast Unterlast Ueberlastspeicher 3 1024x403 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

Situation: Underload (wastewater treatment plant for 10 inhabitants)

  • The overload storage tank empties

We calculate the required storage volume for the overload storage individually for your situation

Kordes Kleinklaeranlage Abwasser SBR Aqua Simplex Pionier Ueberlast Unterlast Ueberlastspeicher Diagramm 1024x579 - Kleinkläranlage AQUA-SIMPLEXpionier „L“

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