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Wastewater treatment plant BIOclear vario B/T

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Applications

SBR wastewater treatment plant BIOclear vario-B/T for wastewater treatment up to 1,000 Pe

Kordes Klaeranlage Abwasser SBR BIOclear vario B System 1 1024x583 - Kläranlage BIOclear vario B/T

The BIOclear vario-B/T wastewater treatment plant is the ideal treatment system when different load situations occur when treating wastewater. This plant is used for wastewater treatment in villages and residential areas with separate or combined sewage systems, in commercial enterprises, office buildings, hotels, campsites, restaurants, service areas, sports facilities, as well as all comparable applications for the treatment of domestic wastewater. We supply the sewage treatment plant as a complete system with precast concrete parts or as technical equipment for existing tanks or newly constructed in-situ concrete tanks.

More Info
Kordes Klaeranlage Abwasser SBR Broschuere BIOclear vario 729x1024 - Kläranlage BIOclear vario B/T

Advantages

  • Re-adjustment option in case of underload and adjustability to the actual connection size
  • Daily and weekly load fluctuations can be effectively absorbed
  • Stability through safe regulation of the sludge volume in the SBR
  • Redundancy of the main system parts
  • Tool-free removal of the aggregates from the treatment tanks
  • PLC control with own programming
  • Remote data transmission and remote parameterization
  • Measurement technology for monitoring and control of the processes
  • Dosing technology for optimization of the effluent values
  • Wastewater treatment with: C-degradation, nitrification, denitrification and P-precipitation
  • Possibility to extend the BIOclear vario-B with additional tanks
Kordes Klaeranlage Abwasser SBR BIOclear vario Ablaufqualitaet 1 - Kläranlage BIOclear vario B/T

Setup

System BIOclear vario-B with precast concrete parts

Side view

Kordes Klaeranlage Abwasser SBR BIOclear vario B Zeichnung Seitenansicht 1024x153 - Kläranlage BIOclear vario B/T

pre-treatment

Buffer tank

SBR

Top view

Kordes Klaeranlage Abwasser SBR BIOclear vario B Zeichnung Draufsicht 1024x515 - Kläranlage BIOclear vario B/T

pre-treatment

Buffer tank

SBR

The system shown as an example with:

  • 1 x expansion shaft
  • 2 x pre-sedimentation tanks
  • 2 x buffer tanks
  • 2 x SBR reactors
  • 1 x sampling shaft
  • 1 x technical shaft

Options

  • Inlet pump station
  • Dosing shaft
  • Aeration system
  • Operating building

System BIOclear vario-T with in-situ concrete tank

Side view

Kordes Klaeranlage Abwasser SBR BIOclear vario T Zeichnung Seitenansicht 1 - Kläranlage BIOclear vario B/T

Top view

Kordes Klaeranlage Abwasser SBR BIOclear vario T Zeichnung Draufsicht 1 - Kläranlage BIOclear vario B/T

pre-treatment

Buffer tank

SBR

pre-treatment

Buffer tank

SBR

Functions

Cycle in SBR process

The SBR (Sequencing Batch Reactor) process is a proven technology for the treatment of domestic wastewater. The treatment plant consists of the pre-treatment, buffer tank and SBR reactor. In the case of the BIOclear vario-B/T, the pre-treatment consists of a pre-sedimentation, in which the excess sludge is also stored. Subsequently, the wastewater is stored in the buffer tank and further treated according to the set cycle program as follows:

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 1 Beschickung - Kläranlage BIOclear vario B/T

Feeding the SBR reactor from the buffer tank.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 2 Belueftung - Kläranlage BIOclear vario B/T

Aeration and mixing of the activated sludge in the SBR reactor for the biological process.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 3 Sedimentation - Kläranlage BIOclear vario B/T

Sedimentation phase to separate the clear water from the activated sludge.

Kordes Klaeranlage Kleinklaeranlage Abwasser SBR BIOclear vario Aqua Simplex Pionier Air Autark Funktion 4 Klarwasserabzug - Kläranlage BIOclear vario B/T

Pumping out the treated wastewater

Technical equipment

As the first treatment stage, the wastewater first flows through the pre-sedimentation. Here, the raw sludge is settled together with the excess sludge as bottom and scum. As soon as the maximum sludge level is reached, discharge must take place.

For optimum adjustment of the biology, all pumps can be easily moved by means of a sliding pipe guide and always set to the correct height to suit the connection size. Underload operation can thus be effectively prevented.

Kordes Klaeranlage Abwasser SBR BIOclear vario Ablaufqualitaet 2 - Kläranlage BIOclear vario B/T
Kordes Klaeranlage Abwasser SBR BIOclear vario PWC 1024x576 - Kläranlage BIOclear vario B/T

The control of the wastewater treatment plant is carried out by a specially programmed PLC with display and operating options of a clearly arranged touch display. The measuring and dosing technology is individually selected according to the requirements in order to achieve the required treatment performance with the greatest possible reliability. For smooth operation management, we offer our own solution of remote data transmission and parameterization.

All fixing components and pipelines installed in the treatment tank are corrosion-resistant and made of stainless steel or plastic. The replacement of pumps and diffuser systems can be done during operation, so that they can be removed without having to get in. When using disc diffusers, the air distribution can be controlled by means of sliders from the access opening, so that an optimal oxygen supply of the activated sludge is possible. 

In accordance with this concept, our supplied plants run with high flexibility together with great operational reliability.

Regulation at underload

Kordes Klaeranlage Abwasser SBR BIOclear vario Pumpe Gleitrohr 924x1024 - Kläranlage BIOclear vario B/T

Pump on sliding pipe / pressure sensor for level measurement

Kordes Klaeranlage Abwasser SBR BIOclear vario Belastungsschwankungen Unterlast 1024x397 - Kläranlage BIOclear vario B/T

SBR reactor in underload operation due to low flow load

Kordes Klaeranlage Abwasser SBR BIOclear vario Belastungsschwankungen Normalbetrieb 1024x397 - Kläranlage BIOclear vario B/T

SBR reactor in normal operation after adjustment of the pump height

Aeration system

Kordes Klaeranlage Abwasser SBR BIOclear vario Steuerung Schaltschrank 1024x688 - Kläranlage BIOclear vario B/T

Outdoor column with control cabinet mounted on the technical shaft

Kordes Klaeranlage Abwasser SBR BIOclear vario Technikschacht Verdichter Schallschutz - Kläranlage BIOclear vario B/T

Side channel compressor in the technical shaft

Kordes Klaeranlage Abwasser SBR BIOclear vario B Rechteckbehaelter Rohrbeluefter 2 1024x575 - Kläranlage BIOclear vario B/T

Aeration system with membrane tube for rectangular SBR wastewater treatment plants

Kordes Klaeranlage Abwasser SBR BIOclear vario Tellerbeluefter - Kläranlage BIOclear vario B/T

Aeration system with disc diffusers in the SBR reactor in circular design

Control Unit

Kordes Klaeranlage Abwasser SBR BIOclear vario Steuerung Schaltschrank SPS 2 1024x525 - Kläranlage BIOclear vario B/T

View of the control cabinet

Kordes Klaeranlage Abwasser SBR BIOclear vario Steuerung Schaltschrank SPS 1 1024x525 - Kläranlage BIOclear vario B/T

Structure of the control technology

Kordes Klaeranlage Abwasser SBR BIOclear vario Steuerung Datenanbindung 1024x524 - Kläranlage BIOclear vario B/T

Data connection of the control unit

Kordes Klaeranlage Abwasser SBR BIOclear vario Steuerung Ex Schutz 1024x525 - Kläranlage BIOclear vario B/T

EX-protection of the wastewater treatment plant with complete documentation and testing

Measuring / dosing technology

Kordes Klaeranlage Abwasser SBR BIOclear vario Messtechnik Sonde Niveau - Kläranlage BIOclear vario B/T

Pressure sensors for level measurement in buffer and SBR, as well as for the exact calculation of the flow rate.

Kordes Klaeranlage Abwasser SBR BIOclear vario Messtechnik - Kläranlage BIOclear vario B/T

Measurement technology with probes for:

  • Oxygen measurement
  • PH value
  • Redox
  • Conductivity
Kordes Klaeranlage Abwasser SBR BIOclear vario Dosierung P Faellung Neutralisation - Kläranlage BIOclear vario B/T

Dosing technology for:

  • P-precipitation
  • Neutralization
  • C-dosing

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